Foundry, hidden aspects

The lost wax castings in bronze needs a long work of highly specialized craftsmen. This is especially true for the execution of replicas of the major masterpieces of art. When a bronze sculpture comes out of the foundry, it has a beautiful patina, shiny, clean, charming. But the work that leads from the mold to the finished sculpture is performed in disordered and dusty spaces and areas, stained with wax and other materials, as happens in all the artisan shops. If we want, quite dirty, perhaps of an “artistic” dirt, but still dirty. The thin dirt, the dust, is captured by the aspirators that are everywhere; the heaviest and sticky dirt remains.

In the Marinelli Foundry, as in any lost wax artistic foundry, there are areas, details, objects that normally do not appear in the images, but which also represent the preparatory work for the bronze castings. Recently an artist who uses photography as a means of expression has come to visit us in the Foundry, asking to take pictures of precisely phases and work areas. She made hundreds of shots, choosing some that she kindly gave us, and that we propose in this blog.
The sink in the area where the refractory material, called “loto”, is kneaded to cover the waxes.

Related to the “loto” are also two other images: the bags of powder of ground brick and the buckets also used in a thousand other crafts, and large bags in which the ground lotus is stored to be reused.

A greater quantity of photographic shots was made for the department in which the waxes are performed and then retouched.

Once the waxes have been made and retouched, before being coated with the “loto”, they need to be surrounded by a network of channels that will serve to bring the melted bronze in every part, which are executed with simple river pipes.

The artist has asked us the permission of coming again in the Foundry to shoot the work (and dirt!) on the bronze.


The Giambologna Foundry in Florence

Giambologna in Florence

Giambologna, portrayed by the painter Hendrick Goltzius,

arrives in Florence in the early fifties of the 1500s, hosted for two or three years by Bernardo Vecchietti, who introduced him to Francesco I dei Medici, making him take his service.

The Medici, who was moving from the Signoria Palace to the Pitti Palace hosted him in The Signoria Palace. Time after Giambologna moved renting a house (Vietti house) in Borgo San Jacopo, and about a year later went to live in Borgo Pinti. In fact, here he bought for 2,000 scudi, plus 600 of expenses, the house with shop at the current number 26 of this street, which later became Bellini delle Stelle Palace.

The Medici's and the Foundry

In 1587 Francesco I succeeded his brother Ferdinando I, who even more esteemed Giambologna, so much so that he had at his expense the construction of a new foundry where was the old shop. The works began on 12 December 1587. In January 1588 the roof had already been installed, and subsequently the facade was rebuilt on the road, still present today.

The coat of arms of Giambologna is applied to the facade on top and the bust of Francesco I carved by Giambologna himself above the entrance door,

and the large room of the lost wax foundry was built next to it, with a large door.

The models that Giambologna had in the shop of Palazzo Vecchio, including the clay model of the monumental Rape of the Sabine, were immediately transferred. The artist was able to cast the great monuments on his own without using the other grand-ducal Florentine foundries.

The Medici's on horseback

The first cast that was performed was that of the Equestrian monument of Cosimo I today in Piazza Signoria ,

powred in the night between 27 and 28 September 1591, with the help of the Venetian Giuliano Alberghetti along with others. Cosimo I’s son, Don Giovanni dei Medici, also attended at the cast. It was a foundry that had no comparisons throughout Europe, and lasted until the mid-eighteenth century, when the workers scattered in other foundries. Among others there worked Pietro Francavailla, Susini, Francesco and Guasparri della Bella (brothers of Stefano della Bella).

The difficulty of the lost wax casting

The three years from the construction of the foundry to the casting of the equestrian monument of Cosimo I demonstrate the difficulties encountered in the enterprise, so much so that the intervention of the expert Venetian founder Giovanni Alberghetti was requested to prepare the suitable furnace. For Cosimo I and for Ferdinando I, after filling the wax with the clay it needed almost a year to allow this to dry well during the summer. For Ferdinand I then spent another three years between the cast of the horse and that of the knight, powred in November 1605.

The knights on horseback fashion returns

Then the knights on horseback came out the foundry for the squares of Florence, Madrid, Paris: the equestrian monument of Ferdinando II in piazza SS. Annunziata (by Giambologna, but finished, after his death in 1608, by Tacca); the equestrian monument of Philip IV of Spain 1616, in the Plaza de Oriente in Madrid, also this by Giambologna and finished by Tacca (gift of the Grand Duke dei Medici to the King of Spain);

the equestrian monument of Henry IV of France wanted by his wife Maria dei Medici after his death. This monument underwent various vicissitudes, was lost at sea during transport due to a shipwreck, was recovered and transported to the Pont Neuf in Paris; it was then destroyed during the French Revolution. But thanks to the discovery of the negative cast, in 1818 it was possible to make a second replica.

Giambologna retires

As the orders increased, the physical decay of Giambologna corresponded, so much so that he was forced, even if willingly, to surrender the reins of the foundry to Tacca not yet twenty-five years old, which became its owner at his death, despite of the problems with the heirs. The workshop of Borgo Pinti had in fact become a great artistic foundry where the Tacca had entered in 1592 becoming also a clever foundry man. Tacca began his training between March and June with the task of refining the base of the monument of Cosimo I, until becoming, in a few years, head of the foundry, and intended to complete the latest works of Giambologna. The monument was placed and inaugurated at the beginning of October 1608, for the arrival of Mary Magdalene of Austria, who on October 18 was to marry Cosimo II, son of Ferdinando III.

The good disciples

The experience and skill of the foundry team increased gradually: it was possible to obtain the casting of Ferdinando I more subtle than that of Cosimo I, so much so that it weighed less than Cosimo I’s horse. The thicknesses were always refined by more, the Henry IV of France was even thinner and lighter, that of Philip IV of Spain the lightest of all.

With this last, the casting technique in several parts was inaugurated, proving to have acquired and perfected the assembly and welding technique of the castings, which he then continued to use as, for example, in the two marine animal fountains in Santissima Annunziata square in Florence.

The "indirect" casting and the replicas

The technique of lost wax casting, called indirect, allowed the reproducibility of a model in several bronze replicas. The Medici had very quickly understood, as early as 1564, that works of art were ideal diplomatic gifts. So Grand Duke Cosimo I and his son Francesco I gave to the Emperor Maximilian II, future brother-in-law of the youngest Medici, three bronzes of Giambologna: the life-size Mercury (now in private collection),

a replica of Venus identical to that signed by the artist and finally a bas-relief with the allegory of Francis I

(both at the Kunsthistorisches Museum in Vienna); there is a replica of the latter at the Bargello National Museum in Florence.
Giambologna himself had organized in his artistic foundry the production of several replicas of his original models, which when in 1580 the pupil-assistant Antonio Susini entered the master’s workshop, took place the repeated reproduction of his models; and when Susini in 1600 opened his own workshop in Via della Pergola in Florence, the casting of bronzes continued on the master’s models, which was still in effect until the late ‘600.
But it was the Tacca who had begun to create reduced models of classical art and Michelangelo’s masterpieces reductions for this last lost.
The Tacca was also the maker of the “Porcellino“, the wild boar, placed outside the Mercato Nuovo in Florence.

There is a common thread that unites the Renaissance foundry of Giambologna and his pupils with the Fonderia Ferdinando Marinelli of today: from master to disciple, from headmaster in apprentice, the knowledge and techniques of the ancient art of lost wax casting have arrived, without interruption, at the Marinelli Foundry.

See also: Marinelli Foundry History


The Etruscan Chimera

In 1553 in Arezzo, during the excavations for the foundations of the Medici fortress, a bronze was found of a strange animal with a lion’s head, a panther’s body and a goat’s head “stuck” on its back, as Vasari wrote. It was immediately recognized as the mythological Chimera, and was brought to Palazzo Vecchio in Florence at the behest of Cosimo I de’ Medici, who added it to its collection of antiquities, later transferred to Palazzo Pitti. Continuing the work of the Medici fortress of Arezzo was also found the tail, ending with the head of a snake, and that only in the ‘600, with a coarse restoration, was applied to the body, but in a wrong position. Later, in the eighteenth century it was taken to the Uffizi Gallery, and finally to the palace that became at the end of the 19th century the Archaeological Museum of Florence where it was inventoried under n. 1.

It is an Etruscan bronze cast at the fourth century BC, on the right leg appears an Etruscan inscription dedicated to the god Tinia.

The "Identicals"

Several times this magnificent bronze was required for exhibitions of many museums of various parts of the world. And a serious problem has arisen: if in the transport by ship or by plane the original is lost what will happen? Losing such a masterpiece would be a tragedy and a crime. So the Archaeological Superintendence has created the project of the “identical”, the creation of absolutely identical replicas of these bronzes, to be sent to the various exhibitions and to keep the original in the Museum.

The mould on the original

The Archaeological Museum of Florence then contacted the Fonderia Artistica Ferdinando Marinelli through the Galleria Bazzanti, to start talking about the possibility of making a negative cast not only on the Etruscan Chimera, but also on two other Etruscan bronzes in the Museum: the Minerva Etrusca, and the Idolino, to then cast the identical ones. Having ascertained the foundry’s capacity and working quality, they gave the job. Our technicians have reached the laboratories of the Archaeological Superintendency and have begun to perform, with extreme care, the negative mold of the Chimera in silicon rubber and plaster shell

From the mold, transported with care in the foundry, they obtained and retouched the waxes to which they applied the “colate”, carried out and worked the casting, assembled and welded the parts

The “identical” of the Chimera was exhibited at the Archaeological Museum, and then was sent to the exhibition “Etruscan Seduction. From the secrets of Holkham Hall to the wonders of the British Museum”.

The Chimera's Friends

Ferdinando Marinelli, owner of the Artistic Foundry, was then invited to the Archaeological Museum of Florence to give a short lecture on “Identical” to the insiders.
On that occasion, the group “The Friends of the Chimera” was born, located in the Archaeological Museum of Florence.